If you’re looking for a way to optimize your parts storage, save space, and improve picking productivity, a vertical carousel storage system can help. The vertical carousel utilizes overhead vertical space to store more parts in a compact footprint, and its ergonomic design helps pickers work quickly and efficiently. (Check out all of our industrial storage solutions here.)
Read on to learn about:
- How to use a vertical carousel storage system
- Vertical carousel applications
- Benefits of vertical carousel storage systems
- How much does a vertical carousel storage system cost?
- Vertical carousel features & specifications
If you’re looking for a way to optimize your parts storage, save space, and improve picking productivity, a vertical carousel storage system can help. The vertical carousel utilizes overhead vertical space to store more parts in a compact footprint, and its ergonomic design helps pickers work quickly and efficiently. (Check out all of our industrial storage solutions here.)
Read on to learn about:
- How to use a vertical carousel storage system
- Vertical carousel applications
- Benefits of vertical carousel storage systems
- How much does a vertical carousel storage system cost?
- Vertical carousel features & specifications
How to Use a Vertical Carousel Storage System
The vertical carousel is an automated vertical storage system with rotating shelves. The shelves or carriers rotate like a Ferris wheel at the push of a button to bring stored goods directly to the operator at an ergonomically positioned access counter.
Vertical carousel storage systems can integrate with pick-to-light software for faster and more accurate picking. Once the carousel brings the appropriate carrier to the access opening, this technology directs pickers to the necessary part’s precise storage location. Bar code integration allows pickers to document each transaction and ensure accuracy.
Learn more about vertical carousels and other automated storage and retrieval systems here.
Vertical Carousel Applications
Vertical carousel storage systems are commonly used in industrial manufacturing and distribution. The vertical rotating storage bins are well-suited to small parts picking and inventory management.
In addition to industrial applications, other applications include:
- Automotive
- Healthcare
- Pharmacy
- Cleanroom
Benefits of Vertical Carousel Storage Systems
Space Savings
Vertical carousels allow you to store more parts in less space. By utilizing overhead space and storing parts in space-efficient, adjustable storage bins, a vertical carousel storage system can save up to 80% of floor space compared to traditional bin shelving.
The vertical parts carousel can be equipped with standard bins, built-in drawers, partitioned carriers, and intermediate shelves for maximum storage density based on your storage needs. You can also transfer your existing storage bins into the carousel.
Remember that vertical carousels work best for facilities with up to 33-foot ceilings and applications that store parts or products of similar sizes. If you have higher ceilings, need to store parts of widely varying sizes, or have frequent inventory changes, a vertical lift module might be the more innovative option for your facility. Learn more about vertical lift modules and how they compare to vertical carousels here.
Productivity
Vertical carousel storage systems maximize picking productivity by using the goods-to-person principle. Operators no longer have to spend time walking and looking for the parts they need. Instead, all parts are stored in a compact footprint and delivered directly to the workstation at the push of a button, eliminating search time. The goods-to-person feature saves you time.
Inventory management software provides real-time inventory counts to help management to ensure parts are on hand and helps pickers find and retrieve parts more quickly. Altogether, the vertical parts carousel can increase picking productivity by up to 2/3.
Accuracy
By integrating pick-to-light technology with a vertical storage carousel, you can achieve up to 99.9% picking accuracy. A transaction information center along the work counter indicates the precise storage location of the needed part, the part number, and the quantity to pick. Bar code integration further ensures accuracy and accessible documentation of all transactions.
Ergonomics
The vertical carousel storage system maximizes ergonomics for operators. With its goods-to-person design, the parts carousel brings the desired part directly to the order picker at an adjustable waist-high work counter. Pickers no longer have to walk long distances, climb ladders, bend down, or reach to retrieve items, reducing the risk of workplace injury. Employees can work more efficiently with improved morale.
Inventory Management
The vertical carousel picking system integrates with user-friendly inventory management software for optimized inventory control. With inventory management software, you can track inventory levels and storage locations, view usage reports, implement access control and user authorizations, and optimize your use of storage space.
Security
Vertical carousels provide secure storage for valuable parts and products, minimizing the risk of damage, misplacement, and theft. Locking doors secure the storage system when it’s not in use, affording you peace of mind. Inventory management software allows for password protection and provides complete transaction tracking so you can limit access to authorized personnel and view the complete history of everyone using the system. The vertical storage carousel also has safety features to protect stored products and operators. Visit our online store to see our industrial storage products.
How Much Does a Vertical Carousel Storage System Cost?
The price of a vertical carousel storage system varies depending on the size of the carousel, the number of machines purchased, and optional equipment and software. The budget cost for a vertical carousel typically ranges from $60,000 to $80,000.
Vertical Carousel Features & Specifications
Features of a Kardex Remstar vertical storage carousel include:
- Emergency hand crank for access in the event of a power outage
- Lockable sliding door (automatic or manual)
- Flexible carrier options
- The modular structure can be scaled up or down to adapt to future storage requirements
- Available with multiple access windows for multi-floor access
- Pick-to-light technology
- Bar code integration
- Controlled user access
- Robotic interface available
- Refrigerated and freezer models are available
- Meets cleanroom requirements
- Option of integrated workstations for batch order picking
- Ten standard colors are available for access opening
Kardex vertical storage carousel dimensions:
- Width: 10 to 13 feet
- Height: 7.7 to 32.8 feet
- Depth: 4.2 to 5.6 feet
- Max load: 27,558 lbs. (standard unit); 41,887 lbs. (heavy-duty unit)
- Unique dimensions available on request
Kardex Remstar carousel carrier dimensions:
- Width: 94.46″ to 127.96″
- Height: 8.54″ to 19.02″
- Depth: 16.85″ to 24.73″
- Max load: 772 lbs. (standard unit); 1,433 lbs. (heavy-duty unit)
Prices for Industrial Products
See specifications and pricing for open & closed shelving, sliding bin shelving, shelving with drawers, and bulk rack.
See All Industrial Products
Open & Closed Shelving
Sliding Bin Shelving
Shelving with Drawers
Bulk Racks
Storage Cabinet
Modular Drawer Cabinets
Pegboard Sliders
Safety Gates
Guard Rails
Fans & Turbines
Mezzanines
Wire Partitions
Flow Racks
Modular Inplant Office
Material Handling Equipment
Contact Us for Vertical Carousel Storage Systems
Southwest Solutions Group® provides design and installation services for Kardex Remstar vertical storage carousel systems. We will also provide a free consultation to determine your exact needs and specifications before the design begins. To learn more or to speak with a specialist, call us at 1-800-803-1083 or send us a message today.
Resources
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Industrial Testimonials
“Working with Southwest Solutions including Matt, Susan, and especially Brad was great. They provide amazing customer service. Brad and the install team were especially great. Very professional, easy to work with, and did the work quickly and very well with very little input from us. If we need help with carousel storage moves, parts, or new equipment we will start with Southwest Solutions. ”
“The team at Southwest Solutions were nothing short of fantastic. First meeting with Craig, I received a customized design, in person, based on my office needs while still maintaining an efficient layout and being cost effective. Craig explained everything clearly, allowing me to understand that as modular mill-work, I would be able to move it if I ever changed offices, but without the added sales pressure to immediately make a decision. Once I had decided, I worked with Chris who assisted in picking out the finishes and scheduling the delivery and installation. The professionalism of Craig and Chris spoke volumes and I would highly recommend anyone looking to transform or fit-out an office to contact Southwest Solutions.”
“I want to let you know that we all really appreciated your team mentality, professionalism and dedication shown on this project. It was a pleasure working with you and your office and we look forward to many more. Please pass along my gratitude to everyone who worked on this project. Thanks! ”
“I just want to take a minute to let you know how good of a job your install crew did yesterday. They were quick, fast, courteous and very consensus during the install. They were awesome to say the least. Being in the service business ourselves, we know that you can never hear the words “Good Job” often enough. Please pass this along to your crew.”
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